Conveyor systems are used in many industries and workplaces to move materials from one place to another. Let’s explore the six main parts of a conveyor system and why they are important.
- The belt
The belt is the moving surface that carries the materials and can be made from rubber, plastic, or metal, depending on the material to be transported. The belt must be both strong enough to handle the weight of the materials and flexible enough to move around the frame of the conveyor system.
2. The pulleys
Pulleys are wheel-like parts that support and move the belt, and there are usually two pulleys in each conveyor system. The drive pulley is powered by a motor and moves the belt, while the idler pulley helps guide the belt and keep it taut.
3. Drive unit
The drive unit powers the conveyor system. It has a motor that turns the drive pulley, which will in turn move the belt. How big and how much power the drive unit has depends on how long the conveyor belt is and how heavy the materials you need to transport are.
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4. Frame
The frame is the support of the conveyor system and gives everything a solid structure. Frames are usually made from steel or aluminium and can be made to fit whatever space you have in your business premises.
5. Controls
The control system manages how the conveyor works. It includes start and stop switches, speed controls, and inbuilt safety settings and controls. Modern conveyor systems also have computerised controls that can detect any faults, monitor performance, and adjust the workings of the conveyor belt.
Many new conveyor systems are being made with smart controls or integrated AI to save money on labour and manpower.
6. Idlers
Idlers are rotating cylinders that support the belt along its length. They help to distribute the weight of the materials being carried and reduce any friction as the belt moves.